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INSTALLATION AND USAGE GUIDELINES |
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USE AND CARE |
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Maintenance |
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Examine the gage glass regularly for any signs of clouding, scratching, |
erosion, or corrosion. In new processes, the glass should be inspected |
daily until the need for replacement becomes apparent. This will help |
establish the routine inspection and routine replacement cycles. |
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Cleaning |
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Keep gage glass clean using non-abrasive commercial glass cleaners. |
Where regular gleaners do not seem to work, use dilute acides shuch as |
Hydrochloric (muriatic) acid. Always observe safety rules when handing |
handling hazardous cleaning solutions. Never use wire brushes, metal |
scrapers, or harsh abrasives which could scratch the glass. |
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Inspection |
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Scratches, corrosion, chips, surface flaws, or nicks on the surface or |
edges weaken the gage glass. To examine for these, shine a very |
bright concentrated light ("Burton Lite" or powerful flashlight) at about |
45 degree angle. Anything which glistens and catches the fingernail |
or any star-shaped or crescent-shaped mark which glistens, is |
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cause for replacement. Any gage glass which appears cloudy or |
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roughened and will not respond to cleaning procedures, should be |
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replaced. |
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Storing |
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Keep gage glasses in original packaging until ready to install. |
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Handling |
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Avoid bumping, chipping, or scratching gage glass. Any glass-to-glass |
contact can cause scratches and must be avoided. |
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Installation |
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Always follow tubular gage manufacturer's recommended procedures for |
glass replacement. |
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Before installing a gage glass, remove all deposits from the seal contact |
surfaces of the gland nut and the gland (where used). Check sealing |
surfaces for cleanliness and smoothness. Once the gage glass has been |
removed from its mounting, regardless of the reason for its removal, |
discard the glass and replace with a new piece. |
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Always use new paking, seals, and/or O-rings (if required) when |
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replaceing a tubular gage glass. Used packing, seals, and O-rings will |
not properly support the gage glass or provide the proper pressure |
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seal without stressing the glass. |
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1. Hold fittings rigidly to prevent misalignment, which can cause severe |
bending stresses in the glass, when packing nuts are tightened. |
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2. Provide metal washers so nuts can be tightened without twisting |
packing or tube. |
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3. Provide positive, but not excessive, clearance between glass, packing |
nuts, and bearing washers. |
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4. Keep glass short enough to allow for expansion. |
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5. Provide positive clearance between the ends of the gage glass and |
the metal fittings. Glass-to -metal contact will keep the gage galss from |
expanding and cause breakage. |
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6. Tighten packing nuts enough to prevent leakage, but not so much |
that you hinder expansion and contraction. Follow gage manufacturer's |
recommendations. |
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7. Generally, you can use cylindrical or conical runner packings for LOW |
and MEDIUM pressures. HIGHER pressure and HIGH temperature |
may require specialized packings. In all cases you should follow the |
recommendations of the gage manufacturer. |
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Sources: Corning Incorporated brochure "Tubular Gage Glasses" |
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Copyright 1991. |
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